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Friday, February 25, 2011

What Is a Cutting Torch?

Cutting torch is a torch that is designed for use in metal cutting Torches used to cut steel and carbon steel, and is generally not safe for other types of metal alloys. One option is cutting torch for cutting through the metal pieces from the jeweler on the bench most of the items involved in construction. The number of safety precautions are required when working with a cutting torch, because these devices can be very dangerous.

Torches cut the flow of gas to heat metal, followed by a blast pressure of oxygen that react with the metal hot, it oxidizing lines oxidation a cut which is usually a line containing slag to be. must be removed to create cutting edge finish Torches can be used as a metal, cut beams, cutting holes in steel and other

Working with a gas torch to the correct regulatory action tank and pipes. Everything must be in good condition to ensure that the working environment is safe and to avoid dangerous situations such as leakage of fuel or combustion of natural gas use In addition, the defense will have to face the right to wear clothing and shoes with hard to make sparks do not burn the operator.



It is also important to work in a safe environment when using the cutting torch. Flammable materials must be stored out of the area so that they can not be triggered at the time of the torch, and the work area must be kept clean and well organized for entrepreneurs to know everything. Operators also need to be on the lookout for the scales and a piece of metal so that they can avoid stepping their hot metal can be written right through a pair of boot soles. Extinguisher suitable for setting will be easily accessible.

Torches and cut the number of companies selling equipment Such devices are often purchased by people who have undergone training to learn to work with such equipment safely Such training can often be obtained through a community college and trade schools and art schools that students are familiar with the welding process, including the security of the cutting torch. Buying a new student's first device they can get tips and advice from teachers, although most schools encourage students to use school supplies and getting familiar with it before you buy your own

Wednesday, February 23, 2011

How Does a CNC Plasma Cutter Work?

Plasma only exists at temperatures much higher and will be used by cutting plasma system of metal cutting electrically - conductive very neatly and very quick CNC cutting machine plasma increased use Special software that controls and directs plasma torch cutting speed, accuracy, efficiency and repeatability.

Put simply, the plasma is a gas that is compressed and the energy to the point where some of the free electrons from the destruction and the trip of a nucleus of them. Nozzle at the tip of the cutter head, gas and ignited instructions and change the gas flows into the plasma. Semi-inert gas or inert gas is used to protect areas exposed to the metal plasma. Capacity of plasma is strong enough to blow out of the liquid metal of the workpiece, a thin (less than 1 / 16 "wide), clean cut with little or no waste. Plasma itself to high temperatures to 30,000 degrees Fahrenheit and easily cut through 2 inches of metal.


Part of a cutting plasma CNC makes incredible powerful to be a number which is controlled by computer software (CNC) CNC software with the help of computers, control and Director, plasma cutting torch with speed, accuracy and efficiency. Computer using software such as CAD / CAM as part of each of CNC machine tools. Software CNC to ensure accuracy of the management system and strict distance between the nozzle and the plasma sheet metal CNC software has the ability to nest ususlly the plasma cutter with a lot more efficient.



Plasma cutters come in all shapes and sizes. Make the difference between them is anything, is to create components and their Agencies with high quality features solid heavy, welded unitized construction completed units at an affordable price using the Bolton Post a stable construction is more or less do not come to the table all the time. Table cutting leads to more stable plasma cutting and less accurate than other less effective.

Warnings should be said about any tool, even super-powerful cutting, plasma cutting machine can also be serious dangers to human health. In addition, work smart, operators should wear goggles ( shade5 ), gloves and protective clothing.

Tuesday, February 22, 2011

How to Build a Plasma Cutter Cart

Plasma Cutter Cart - How to build
Large scale blade size plasma is controlled by computer numerical control (CNC) will not cut plasma for use only Number of blades R. plasma are available for small industrial and amateurs too. Apart from being inexpensive, these blades are easy to manipulate.

Plasma machines are powered by a small common wall outlet. They tend to be mobile and often installed on a removable base, which can be moved around the shop when needed. Plasma cutting machine itself weighs about £ 75 and when installed, it is a lot easier to move. These carts can be purchased. But you can build one yourself pretty easily with some sheets of plywood, bolts and push lawn mower older.

Plasma cutting machine instructions in a cart.

1. To the base of the cart, you will need to cut grass, old or cancellation Get one of your neighbors if they can reserve one or more local auctions. Make sure that the wheels of it in good condition. If you need to change the wheels and replace them

2. Remove the engine and blades of the mower.

3. Mount a piece of wood 24 inches by 24-inch base on a piece of ¾ of an inch thick to mount, drill through the plywood base and then attached to the mower, nuts and lock on the door. Make sure they are nice and tight.

4. Mark holes for plasma installation point.

5. Such a hole through the plywood and you need to base

6. Long bolts and nuts used to attach a plasma cutter to the base. Make sure that you have screws and washer

Sunday, February 20, 2011

Why Is It The Best Metal Cutting Method?

Plasma cutting machine
Metal cutting is important for many businesses and industries. What used to be difficult or near impossible to accomplish this has been made easier, thanks to the ever developing technology. As we all know that metals are strong that most often seen in our daily life. What most of us do not realize is that these manufacturers, especially construction companies through to find the best cutting system that can handle the demands of their work.

One way to cut the most common is the acetylene Oxy fuel gas, propylene, LPG, hydrogen, natural gas or propane, depending on the type of metal you are working. It is the most preferred method of cutting metal with a thickness greater than 1 inch thick as the action more quickly than plasma. But when the truth dawned to realize later that the stainless steel and aluminum can not cut technique Oxy fuel because the chemical reactions that occur when it comes in contact with oxygen.

There Had To Be Better Ways So Laser and Plasma Cutters Were Found!

Although laser cutters are used as a plasma cutter, it continues to attract participants of the international market as a whole. However, due to expensive and slow in cutting some materials, plasma machine to profit from the floor and became almost the first choice for anyone to cut metal. More good reason for it too, because while metals such as aluminum, stainless steel and copper do not care about how laser cutting, plasma cutter was effective in it. In fact, it's known to be effective in all types of metal that is conductive.



To cut the plasma, the gas imported by the type of metal you're working with. They have been compressed into food and nozzle, and when they are released they travel with high speed and with the help of the power input to generate electricity as soon as it has been in contact R. air. High temperature gas conversion in a position different called plasma. During this process gas is very hot to the touch with the jet plasma, metal parts, it indeed travel through it and break it apart. While the fire heats up metal, speed or velocity of the jet plasma is separated metals.

Sunday, February 13, 2011

Plasma Processing

What is Plasma Processing
The process uses plasma, plasma, like gas state on the percentage of pure molecules to enhance the durability and strength of a particular surface. Technical processing plasma may be involved in a variety of techniques, industrial purposes. These techniques include activated plasma, polymerization, plasma, plasma, and cleaning of all three, clean plasma, plasma is a program that widespread. In most manufacturing industries.

When the surface must be able to adhere to surfaces other than activated plasma can be used. The surface is often a sort of polymer, while the partial plasma includes oxygen ions. Surface of the plasma sheet of the weak layer and it oxidizes the uppermost layer. In addition, oxidative cross-promote bonding of molecules in three dimensions, which improves surface quality of the glue. This in turn leads to increased production of poles, in which the molecular building blocks for effective adhesion.



Polymer or a group of large molecules with repeating units can be synthesized by polymerization, plasma, methods of processing plasma. In polymerization, plasma, gas particles with carbon, silicon or sulfur reacts with plasma particles, ions become high Because the production quality of the polymer - carbon, silicon, sulfur, particulate easily assembled on the polymer cross-linked and stable. The use of external factors such as pressure, temperature and flow rate of gas phase of polymer can be controlled.

Saturday, February 12, 2011

What is plasma cutter

What is plasma cutting machine
Plasma cutting machine is a tool that is relatively easy to use to cut steel and metal, electrically - conductive other blade will work with the electric arc pressure and gas compressors. weather. The electric arc ionizes the gas from power through a nozzle, creating a concentration of R. plasma cutter at the end of Arc contact with work surface to heat the melting range of less than 1 / 16 "(1.6mm) wide force of the flow of plasma, and then blow out of the area on the specimen actually failed,. Create a clean and fair. Cut with little or no waste. R. Plasma nozzle travels at speeds of up to 20,000 feet per second, and at high temperatures to 30,000 degrees Fahrenheit (16,600 Celsius)!

Light, plasma cutter, portable uses 110 volts, with output of about 12-35 amp facilitate the exercise of these machines often feature on-board air compressors. Larger blades are 220-volt systems that export between 50 and 80 amp models can be used in mobile phones cut any conductive metal up to ½ inch thick (1.25cm) at the time. Plasma cutters can cut through 2 inch Industrial (5cm) of metal.

One of the advantages of using a plasma cutter to the outside surface of the metal cutting is still quite cold; This will prevent damage and color variations that can occur with the blade flame some other heat affected zone (HAZ) also allows the use of a template for cutting precise curves. Plasma cutting up to five times faster than Torches traditional and non-flammable gases requiring high Plasma cutter also works a lot better and is able to penetrate metal gougers quickly and accurately.

Despite the advantages of the plasma cutter has some flaws. Electrode of the cutting nozzle and sometimes need to change frequently, which adds to the cost of operation. Material is not conductive, such as wood or plastic can not be cut with a plasma cutter. The second obstacle is also one of the plasma arc cutting corners leaves usually 4-6 degrees on the cutting edge; Although this view is almost invisible in some materials are noticeable on a piece of thick Torches Fuel gas is better than the plasma cutter for steel thickness.

Tuesday, February 8, 2011

Oxy Fuel Cutting Machine

Oxy Fuel Cutting Machine System
Oxy Fuel Cutting Use of pure oxygen with iron in a so-called iron oxide. Flame is heating the steel to a very high temperature of about 1,800 F, at which time pure oxygen is used in current and constant cutting machine will create This is a perfect example of how integration with one element in another format, otherwise For example, heat and oxygen to form metal alloy oxide.

Only certain metals can be cut using this method. This is usually a metal oxide with a melting point lower than the base metal. Metal that can not be cut with this process when trying to form plaque prevention.

Only skilled craftsmen using this method can provide the continuous cutting machine can meet the standards of high cost. These people are the ones that understand that this is not a simple process, although it is thought of as how there are many factors that one has to realize that the effect of Oxy fuel cut

Oxy fuel cutting the need to use some sort of gas to help with hot flames. In most cases, acetylene gas is commonly used other gases that can be used as a propane gas species Methyl acetylene, hydrogen, liquefied petroleum gas and propylene.

Oxy fuel cutting torch used to cut This is different than the torch of the welding torch. Cutting torch, there are three pipes that run along the length of the flashlight and also called on pick up oxygen to the skin.

Torch nozzle can be used with this process. Is known as torch pressure is equal. This real torch, gas and oxygen mix together the head of the flashlight. I pulled up the oxygen gas that is required along with it through what is known as affecting the business.

Oxygen played an important part in the Oxy fuel cutting process, chemical oxygen actual fuel to produce heat. This process is known as something else is oxidation; But some see as a burn It is the oxidation of the metal that actually produce enough heat to help cut

There are some important things you must keep in mind when performing any work on fuel Oxy cut to start with oxygen will be used to just flow right and the current will be cut completely. more. If you apply on the amount of oxygen will slow, rough cut, if you use too much oxygen, not only. But you will lose oxygen. But you can cut a wide cove.

Use Oxy fuel cutting techniques to reduce the metal is too hard if you really want to achieve as near a perfect machine. You must have some sort of knowledge about how chemical substances, with a flow rate of the device and the other to be able to perform this technique correctly.

Monday, February 7, 2011

Plasma process and Laser process

Plasma cutting VS Laser cutting
Laser cutting and Plasma cutting system with two types of metal cutting processes are widely used in industry. Some other process used in metal cutting as well as the use of mechanical and thermal cutting, welding, electrical power and sell electricity Jet abrasive cutting machine Compared with many of these processes, and laser cuttingsystem, plasma is considered faster and more efficient.

Plasma cutting machine process
Plasma or plasma arc cutting (PAC) process, was developed in 1950. The process was especially developed for cutting stainless steel, aluminum and copper that can not be easily cut by other processes like flame cutting. The process uses gases like argon, hydrogen, nitrogen, air and oxygen that can conduct electricity and hence have the ability to transmit energy from an electrical power source. The system involves the use of a source of electrical energy, an arc starting circuit and a plasma cutting torch. The torch is connected to the power source and the circuit through leads and cables. The electrically conductive gases transmit energy from the source of electrical power through the plasma cutting torch, which is used for cutting the material.

Laser cutting process
Laser cutting technology uses laser beams to cut materials and is used in many industrial applications like cutting, drilling, engraving, welding, ablation and structuring. The material on which the high powered laser is applied, usually burns, melts or vaporizes. In gas lasers, carbon dioxide along with other gases like helium and nitrogen, are used as a medium. On the other hand, neodymium ions and Yttrium-aluminum-garnet (YAG) crystals are used in solid-state lasers.

Sunday, February 6, 2011

Plasma Cutting VS Laser Cutting

Plasma cutting Machine VS Laser cutting Machine
While choosing between plasma cutting machine and laser cutting, to justify the process, both will be. Laser cutting process is known for precision and accuracy. It is very effective in metal cutting and metal surfaces with precision accuracy and only slightly different skin. This process is also faster and can cut metal of all kinds, except metal reflector such as aluminum and copper, which can reflect the importance of laser power other than metals, it is also suitable for cutting glass and wood. However, laser cutting requires more energy and thus more expensive than plasma cutting. It also can not cut material thicker than 0.5 inches.

Cutting, plasma, while that can be cut any metal up to 6.0 inch thick, it is less expensive than laser cutting and can be used for cutting aluminum and copper that can not be cut by laser cutting process But it affects a large area around the cut, while the laser cutting has very narrow zones. Plasma cutting machine can lead to the formation of waste or casting again at the bottom of the cut. Laser cutting can not easily cut materials with different melting points, while cutting, plasma can be used effectively for the same. As far as safety considerations are concerned, laser cutting can increase the security staff did not come in contact with machines. Therefore, glass does not need to. However, it is advisable to wear them. On the other hand, in plasma cutting, safety glasses must be protected.

Thus, both processes will benefit some and disadvantage as well. Appropriate and research on these processes must first be used for processing any particular addition, some other important factors as the amount of the investment costs of operations and the needs of each individuals in each category of industry So before making a decision in this concrete professional should be consulted.

Saturday, February 5, 2011

Plasma Cutting Process

Plasma cutting is a process that is used to cut steel and other metals of different thickness. (Or sometimes other materials) using a plasma torch. In this step, inert gas (In some units, compressed air) is blown at high speed from the nozzle; At the same time the electric arc through a gas from the nozzle to the cutting surface is thin. Gas to the plasma. Plasma heat to melt the metal being cut and moves fast enough to blow out the liquid metal cutting.

Contact the HF type high-frequency, high voltage spark to ionise the air through the head torch and start arc. This requires a flashlight to communicate with the material when starting job and is not suitable for other applications related to computer numerical control (CNC) cutting.

Pilot arc type is used for plasma for the production of the second round, avoiding the need to first contact. First, low-voltage high-current circuit is used to start a small high intensity spark within the torch body that will help create a small pocket of gas plasma This is called a pilot arc. R. flight path back to power in a head torch. R pilots to maintain itself until it is brought into proximity of the specimen as it bombs the main plasma arc cutting. Curved plasma is very hot and be in the range of 25,000 ° C (45,000 degrees Fahrenheit). [1].

Plasma is an effective way to cut the thin and thick material similar Torches phone can often be reduced to 0.5 in steel (12.7 mm) thick and strong, computer-controlled Torches can cut steel up to 3 inches. (76.2 mm) thick blades produced from plasma is very hot and very localized, "cone" to merge with them will be especially useful for cutting sheet metal in curved shapes or angles.

Thursday, February 3, 2011

CNC Plasma Cutting Machine

What is CNC Plasma Cutting Machine?
CNC plasma cutting machine is an example of high-performance automatic cutting equipment Are widely used in all kinds of carbon, stainless steel plate, aluminum plate, zinc, titanium plate and precision non-ferrous metal sheet.

What is CNC Plasma Cutting Table?
CNC plasma cutting machine usually comes with a CNC plasma cutting table CNC plasma cutting table is a table that includes a robotic hand to help cut It is easy to maintain and still have a few more features. Some of which are listed below.

Features of CNC Plasma Cutting Table
1) Adjust speed and gear that can make the correct move in any direction.
2) a strong, lightweight parts with variable speed cutting, cutting speed and accuracy with each
3) Some people take the ability to have the high end will not get hung up and eventually no human interaction.

Manufacturers of cutting tables, CNC plasma systems, each serving its own to go with it. Computer software programs, etc. are designed to work with tables. The integration of these units can help to improve business by offering special abilities that can be used in the production of one or other piece of doctoral specialty Plasma CNC has the ability to cut the table unique and precise cutting. Type of technology, computer numerical control and robotics technology have been combined to develop this system is incredible and can not be beat.

Some of the Advantages using this CNC Plasma cutting table:
1) Increase productivity while eliminating production costs and waste material cost.
2) Being able to use more of the materials by cutting all needed elements out of the same sheet.
3) Save the program for a specific project and can be used later with the assurance that the end product will be exact same as the one produced earlier.

Tuesday, February 1, 2011

Plasma Arc Marker

Plasma marking is an excellent method of signing mild steel, stainless steel or all electrical conductive material. A plasma torch and low current power source up to 20 Amperes is used to plasma mark. Dots, letters, lines, assembly signs, ... are easily produced with a speed from 3 m/min or 120 ipm up to 18 m/min 700ipm. Amperage can be directly controlled and monitored by the controller. The line width can be set to a constant line width from 0,6 mm or .020” to 3 mm or .12”.This guarantees exceptional marking accuracy. One of the biggest advantages of plasma marking is the capability to mark on wet, oily or rusted surface. Also, the consumable lifetime is very long compared to conventional plasma because the marking is at low amperage.

As with normal plasma applications, the plasma torch is installed on an anti-collision protection device, which avoids damaging the torch main body. By adjusting the current and speed to suit your application, the plasma mark can be seen or hidden after a galvanization, sandblasting or painting, depending on the customer wishes


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