Plasma Arc Cutting Machin

Many people enjoy the benefits of using mobile cutter, plasma, air R, and they seldom want to go back to any previously cutting process of mechanical Fabricators, contractors, personnel, maintenance, and even artists. DIY private lot for cutting, plasma arc. The advantages of using a cutter such as many They cut faster without using the heat cycle before any metal cutting operation, and sale of electricity authorized portable across sites and reduce the heat affected zone. In addition to improved production levels and costs to cut it down.
In general, the process of cutting, plasma arc easy to compare But the most difficult part is to choose a plasma cutter that suites bet requirements and the selection of suitable equipment, your The selection is based mainly on three factors. Thickness of the metal that you intend to cut the maximum thickness of the metal expected to cut quickly and need. Similar to the size of the welding machine, plasma cutter is determined by the number of amperes the voltage and capacity. But rather obstinate in the welding process, plasma cutting requires a relatively high voltage and low amperage It is misleading to judge the normal plasma cutting machine, especially in the amperage is very important, although the total power should be given further consideration. However, the size of the plasma cutter will vary according to each manufacturer.

To get a better understanding of the production rate per hour in general, you'll have to check the speed of cutting of the metal being cut. This ensures that the cutting of the operation will not block the process. The program automatically when cutting speed is often important to use mobile phones, cut quality and satisfaction operators will be increasingly important. Typically, manufacturers cut the speed chart with a plasma cutting performance can be compared. Cut off score is the quality and reduce the server; There are no international standards. However, the capacity of a property can be considered as three standard


In general, two elements must be cut, plasma; Air and electricity. Therefore, the type of power available to be observed when choosing plasma cutting machine, if there is only 115V main service, you can go 12-25 plasma cutter AMP-activated power for 115 or 230V. always recommended to use ordinary air as a gas in the cutting blade plasma R most For mobile applications, nitrogen bottle can be used in place of the air bottles because they are cheap compared. Also, for cutting stainless steel, nitrogen is better to produce slightly less oxidation because it is drier than the air compressors.

In an environment contaminated with heavy metals, dust and grit, it would be better to use wind tunnel technology equipment and fans - on - demand that is only available on some models. Are those which cool air flows in such a way that does not drive the electronic components, thus avoiding the accumulation of dirt ground with key elements of any of the fans - on - demand heaters, cooling fan runs only when required. equipment to reduce waste

Difference between Mig welder and Plasma cnc cutter

Difference between Mig Welder and Plasma CNC cutter
With the new technologies increasing like the speed of light, welding has become a lot easier than previous to. Now you can weld the metals faster with new technology. Today you will memorize the difference between plasma cutter and Mig welders. But sooner than moving to differences you should understand the basic principals of welding.

Welding is actually used for combining two or more metals by electrode. The welding is vastly utilized by the construction region people. These are also used in manufacturing companies. While welding you need to be very safe because of sparks which comes out while cutting the metals. So as this you need to wear a welding helmet and gloves which protects the eyes and hands respectively. If not it can damage your retina and can also heat your hand. There are many types of welders which are used because of different purposes such as Mig welder, Tig welder, Arc welder, Plasma cutter and spot welder.

Plasma cutter

Plasma Cutter
These are applied on behalf of cutting almost all the metals. The plasma arc welding works only with the help of plasma cutter. The plasma is formed only if a gas is passed at a high speed from nozzle which forms an electric arc on the below level. These blows the melted metals very fast after it are cut. The metals are cut very easily and faster with this machine. The speed of this machine is ten times faster than other welding machines. Generally while cutting the inner surface of the metal is boiling but with this cutter the inside of metal stays cool. Some welding machines catch flames very quickly while cutting but with plasma cutter you can be tension free. While working with plasma cutter, work in an open or ventilated place because it produces toxin flumes which are dangerous as your health. The metals cut by this machine needs more voltage supply for cutting. These are also utilized as cutting different shapes of metals. The plasma cutter gives more productivity than Mig welders because of speed.

Mig welder

Mig Welder
The short form of Metal Inert Gas is MIG. When these are used because of welding purpose then it is known as Gas Metal Arc welding. The main advantage of this welder is it causes less time than other welders. They are famous since cutting aluminum and steel metal. These are light weight are easy to carry. The metals which are long in length can be cut in one shot. You can weld the metal from any angle with this welder. These are dependant on voltage and feed rate. If they are not set properly then the metal which is welded wont have neat finish. The disadvantage of Mig welder is it doesnt cut neatly in thick metal. If the nozzle or tip is damage then the changing cost is very expensive. But you dont have to clean the metal after it is welded. These are generally used by the farmers and fabricators companies.

Cut to the chase

Many applications that traditionally didn't use plasma cutting now can consider it a viable tool. End-user markets for plasma arc cutting have expanded over the last several years.

Newer technologies—such as advanced, digitally controlled inverters—have resulted in developments that can make these systems more affordable and can provide robustness that most typically existed in more cumbersome machines.

In the beginning, plasma development was limited to drooper or chopper technology. Though this technology is reliable, the architecture tends to be large. New inverter technology can provide durability in a smaller footprint. This provides portability, which can be a benefit in construction applications in which cutting often takes place in multiple locations on one site.

Plasma machine

Advancements such as microprocessors, solid-state hardware, and self-resetting fuses add to newer systems' reliability. Other developments include advances in system and torch design, elimination of breakable consumables, and a more cut-resistant torch cable jacket.

In addition, the flexibility of operating equipment with 115-volt input power has brought plasma cutting to the home owner and hobbyist. No longer does a potential plasma user need to be concerned about the complexities of operating the equipment. Today torch design and functionality can improve convenience and ease of use for the unseasoned operator. Nozzle shield technology allows the operator to place the torch on the material when cutting, allowing for greater control and precision.

Many cutting applications can take place in remote areas, where power is not readily available. Welding professionals now can incorporate a plasma system onto their trucks, along with an engine-driven generator and an air compressor, to perform remote operations. Common examples include repairs to construction equipment, such as dump trucks and bucket loaders. Other on-site applications include railcar repairs and bridge construction.

Determining whether your application is an appropriate candidate for plasma arc cutting can be as simple as answering a few questions about the work you do:

1. What are the primary costs in your production or repair processes? If the primary costs are cutting or finishing steps, plasma can offer savings.
2. What are the critical issues or quality parameters? If conformance to specifications and high quality are critical, plasma systems can offer a controlled arc that minimizes metal warping.
3. What new capabilities could plasma cutting bring to your operation? Plasma can gouge existing welds and cut thin-gauge material with minimal warping.
4. What is your skill level in welding and maintenance?

The plasma process requires slightly greater welder skill and training than oxyfuel welding. Also, maintenance skill and training must be greater than for gas tungsten arc welding (GTAW) because the equipment is more complex.

Applications
Aside from the well-known applications for plasma cutting, it can be used in many other, less familiar operations.

Miller/AutoArc Quick Cut 4500 Plasma Cutter - 115V-230V

Miller/AutoArc Quick Cut 4500 Plasma Cutter - 115V-230V
List Price : $ 3,111.47

Product Specifications

Product Information
Brand : MilWeld

Sizing and Specifications
Item Weight : 66 Pounds

Product Description
Product Description
- Dual input voltage located in back of unit allows either 115 or 230 VAC input power and provides patented protection in case of incorrect switch position. Unit provides full cutting capacity when powered by most engine-driven welders with 240 VAC auxiliary receptacles.

- Starts without high-frequency so it will not interfere with controls or computers.

- Pilot Arc Controller increases cutting capabilities and speeds, and improves tip life.

- Postflow cooling circuit extends the life of the consumables and torch by cooling them with postflow air after the trigger is released.

- Line voltage compensation (LVC) provides peak performance power under variable conditions (power fluctuations up to +/- 15%) for steady cuts and cleaner ending cuts.

- Gas/air filter/regulator inside the power source provides added protection during transportation. Standard air connection on back panel for easy gas or air hookup.

- Rated Output: 27 A at 90 VDC, 35% Duty CycleCutting Capability:Standoff Cutting Rated: 3/8 in.; Quality: 1/2 in.; Sever: 5/8 in.Drag Cutting: Rated: 5/8 in.; Quality: 3/8 in.; Sever: 1/2 in.Plasma Gas Flow/Pressure: 4.5 CFM (129 L/min.) at 60 PSI (414 kPa)Weight: Net: 49 lb. (22 kg); Ship: 55 lb. (25 kg)Comes complete with: ICE-27C hand-held torch with 20ft. cable; 15ft. heavy-duty work cable with clamp; Extra consumables (3 electrodes, 3 tips and 1 air fitting); 10ft. power cord with 115 VAC, 20 A plug

Plasma cutter with Air compressor

Hobart Airforce 250ci Light Weight Plasma Cutter with Air Compressor #500534

List price : $ 1099.00
Price : $ 769.99 & this item ships for freewith super saver Shipping
You save : $ 329.01 ( 30% )

Technical Details
· New Inverter Design

· Built-in Air Compressor

· Weighs only 27 Pounds

· 115 VAC

· New Ergonomic Torch

Product Description
From the Manufacturer
The Airforce 250ci uses an electrical arc and compressed air to cut steel, Aluminum and other conductive metals. Designed to cut up to 1/4-inch Steel by using a standard household current. A built-in air compressor and lightweight inverter power supply make this Plasma Cutter the most convenient, totally portable cutting system available. The Air force 250ci excels at cutting sheet metal and 1/8 in mild steel. Weight of Machine is 27-pounds.

Product Description

The new AirForce 250CI plasma cutter with built-in air compressor features a new lightweight design that is both lightweight and powerful. Built-in compressor for total portability and low system cost. Cuts mild steel up to 1/4in. thick using standard household current. New HP-25 torch is more comfortable, efficient and economical. U.S.A. Cutting Thickness (in.): Up to 1/4, depending on material, Volts: 115, Amps: 20, Duty Cycle: 35% @ 12 Amps, 110 Volts DC, Pilot Arc: Yes, Plasma Gas Flow/Pressure: Preset with built-in compressor, Clamp Cable Length (ft.): 16, Power Cord (ft.): 7, Cart: No, Dimensions L x W x H (in.): 7 1/2 x 13 x 10